Method to Increase the Soil Capability to Sustain Loads, Characterized by Using in One or More Points of Steel Reinforcement of Piles, Ties, Anchors, Micropiles or Chains a Device Capable to Insert in the Ground Rostrums Through Which is Possible Also to Inject Mortars, Consolidating or Waterproof Mixtures, etc.

ABSTRACT

The presented method aims to improve the capability to sustain loads in structural elements in the soil. The method proposes to insert into the ground specifically made metallic rostrums that are positioned inside a hole and subsequently extruded telescopically forcing them to penetrate into the soil with desired depth and inclination. The rostrums may be extruded by hydraulic, pneumatic or mechanical means, being composed of one or more elements sliding each one onto the other. These elements can also permit the injection and the passage of mortars or consolidation mixes that from the extended rostrum fill the volume created by themselves making by that way some reinforced bulbs that include the same rostrums.

In particular soils (incoherent sands or silts, peat layers, plastic clays etc.), it is difficult to transfer compression and/or tension loads; it becomes therefore necessary to intervene with technical solutions, for instance using alternative expensive systems of foundation (jet grouting, tubfix micropiles, etc.).

These systems have the tendency to create in one or more points of the pile, of the tie rod and of the foundation wall or of the masonry chain, some bulbs that improve the possibility to transfer loads from the superstructure to the soil or to another structure or alternatively to oppose to the loads themselves.

Another way consists of assigning to the structure of foundation minimum bearing capacity because of the soil's very low strength parameters.

In some cases it is necessary to perform repeated injections of cement mixing to improve the soil characteristics, with very expensive costs.

In the case of tie rods—with harmonic steel reinforcement section, or steel bars with elevated tensile limit to anchor to the ground, for instance, walls of support, radio antennas, etc.—it can happen that the performance is not successful due to the poor mechanical characteristics of the soil, incapable to resist to tensile forces. Consequently necessary reconstruction works are requested or, alternatively, new tie rods with lower tensile capabilities.

The same can be said for foundation piles, where low strength parameters compel the design engineer to reduce the unit load by increasing the total number of pile for the overall foundation.

Another problem is related to the execution of the works of improvement of the soil, that requires full skill and ability of the operator strictly coming from his experience, the perfect functionality of the operative equipments and homogeneity of the soil complex; all these things are not always verifiable.

Purpose of the present patent for industrial invention is to propose a method that allows to increase in notable way the bearing capacity of the soil for supporting loads.

The idea consists of using a mechanism that allows to place within the foundation pile body or within the tie rod, special rostrums that are inserted into the soil from the steel cast; in such way some reinforced armed bulbs are created.

The system of fixing of the rostrums to the steel reinforcement cast can be of various types: welding, mechanical joint, binding with flexible threads etc. Every rostrum is realized in such a way that allows to inject through it any fluid.

The rostrums can have any inclination with the longitudinal axis of the pile, can be in any number both in a radial disposition on the section of the pile, and along its axis.

This solution is better expressed by the enclosed figures where a practical application even though not restrictive is represented.

Tav I of FIG. 1) illustrates in a sectioned axonometric view a socket (1) inserted in a borehole; it contains the telescopic rostrums (2); once the socket is installed in the borehole, the pistons are allowed to extend at the design depth by injecting mixes; some bulbs (4) in the ground and around the same rostrums are formed that allow to increase the bearing capacity of the soil.

Tav. II of FIG. 2) shows the application of the rostrums to a steel mesh of a pile (5).

Tavv. III and IV respectively with the FIGS. 3), 4), 5) and 6) show some rostrums constituted by a telescopic system that enters the borehole in the shortest configuration; they lately extend up to their maximum extended length by making the various components that constitute it slide on each other, by this way penetrating in the ground (FIGS. 4 and 6).

Tav. V in FIG. 7) hypothesizes some armed bulbs realized on connecting rods, obviously the number of armed bulbs on every connecting rod in operation case may be defined by the project specific demands.

Tav. VI in FIG. 8) hypothesizes the use of an armed bulb applied to the terminal of a chain.

Rostrum extrusion is best realized by injecting fluids under pressure in it (incompressible liquid or compressible gas).

The injected fluid passes from an element of the telescopic system to the following, through a path (inside the rostrum) such that when total elongation is obtained it is possible to inject any other fluid (waterproof, consolidating, etc.) in the ground. Therefore such path has to end inside the last unthreaded element, after allowing—during the elongation, to reach the necessary pressure at the base of every element to get the push that permits the unthreading.

Various possibilities exist to realize this condition. In tav. III, for instance the existence of a bypass has been hypothesized, (6) in the pipe, realized through a groove, that constitutes the last but one unthreaded element. The by-pass allows the fluid to pass inside the last unthreaded element and from this to the surrounding ground.

Another possibility is pointed out by the example of tav. IV. It consists of using valves (7) (or disks of breakage) set at the base of every element to be extruded; they manage, with their opening, the sequence of unthreading and therefore the injection of the fluid in the last extruded element and from this into the surrounding ground.

The unthreading may also be realized through specific kinematisms composed of rigid or flexible components. The width of every rostrum must be defined for each case. It is a function of various parameters: diameter of the borehole, cost/benefit ratio, soil strength, maximum diameter of the telescopic system, load borne by every rostrum, material used for the realization of the rostrum, maximum pressure of the used fluids.

By this presentation it results clear that the method consists of positioning in interested points of the foundation or of the connecting rod of anchorage, a socket containing dynamic pistons in the inside that, once installed in the ground at the design depths, are allowed to extrude so that they are thrusted into the ground creating some physical bulbs that notably increase the bearing capacity of the grounds to suffer both tensile (anchorages) and compressive loads (foundations).

A further positive effect can be obtained by injecting through the pistons mortars or consolidating mixtures. The rostrums realize in one or more points of the pile, of the connecting rod, of the foundation, or of the building chain, bulbs that enormously improve the possibility to oppose loads or to transfer them from the building to the ground, or to a structure.

The rostrums (or nails), allow to realize, further to an exponential increase of the surface of contact foundation-soil, even actual “armed bulbs.”

The bulbs if exclusively constituted by the injected mixtures have the characteristics of mechanical resistance of such mixtures.

The hollow bulbs are composed of the mass of the injected consolidating mixture, in the body of which the rostrums, i.e. a metallic armour structurally connected to the armour of the pile (or connecting rod) and with a mechanical strength of the same order of magnitude of that of such primary armour. In the case of connecting rods then the ability to oppose the applied strengths amazingly increases since amazingly increases the surface of contrast.

The rostrums in the illustrated examples have been supposed to be single headed but they can also have multiple heads.

Formal and structural variations can be made to the described method within the bounds of the same inventive concept that is defined by the following claims. 

1. method to increase the ability of the soils to bear loads, characterized by positioning in one or more points of the armour of piles, connecting rods or chains, a device able to thrust some rostrums in the ground through which it is also possible to inject mortars, consolidating and waterproof mixtures.
 2. Method according to claim 1, characterized by the fact that the rostrums are realized in order to inject mortars and mixtures of every type through them.
 3. Method according to claim 1, characterized by the fact that the rostrums don't necessarily include the possibility to inject mixtures.
 4. Method according to claim 1, characterized by the fact that the rostrums are anchored, in one and more points of the armours of the piles or the connecting rods and dropped with them in the relative excavations.
 5. Method according to claim 1, characterized by systems to provoke the extrusion of the rostrums to allow their thrusting in the soil, in the rocks and in the structures.
 6. Method according to claim 1, characterized by the fact that the rostrums can be lengthened telescopically to reach the desired elongation.
 7. Method according to claim 1, characterized by the fact that the rostrums in their elongation are moved by hydraulic, pneumatic or mechanical means.
 8. Method according to claim 1, characterized by the fact that the rostrums are single headed.
 9. Method according to claim 1, characterized by the fact that the heads of the rostrums are multiple. 